HIC Packages
Jitai’s extensive line-up of packages for Hybrid Integrated Circuits includes products such as platform and sidewall packages. The exterior housing is formed by mechanical stamping, which has the advantage of high production efficiency and is therefore suitable for mass production. Pins are drawn straight out from the bottom, usually in a double-row or four-row arrangement, suitable for plug-in installation. Dual Inline packages (DIP) or Quad Inline packages are also designed for plug-in assembly. We rely on materials such as Kovar 4J29 (Fe/Ni/Co alloy), 4J42, CRS 1010, for housings, glass and ceramic for insulators, and work closely with our clients to suggest materials we know will bring their projects to life.
HIC Packages |
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Structures |
Machined/Stamped/Welded |
Design |
Platform/Sidewall |
Materials |
Kovar/Alloy42/CRS |
Leads |
Cylindrical/Straight/Bent |
Lead Layouts |
DIP/Quad Inline |
Insulator |
BH Series/Elan #13/DM-305 |
Lid Sealing Design |
Percussion Welding/Tin Welding/Laser Welding |
Plating |
Ni,Au/Ni |
Insulation Resistance |
500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω |
Hermeticity |
Leak rate is ≤1×10^-3 Pa·cm 3/s |
Platform (MDIP2117-P16P) |
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Parts |
Base |
Pins |
Cap |
Insulator |
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Materials |
Kovar |
Kovar |
Kovar |
DM-305 |
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Pins Design |
Dual Inline |
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Plating |
Base and Pins :Ni 3-8.9 um,Au≥1.3um/≥1um/≥0.8um Cap:Ni 3-8.9um |
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Insulation Resistance |
500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω |
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Hermeticity |
Leak rate is ≤1×10^-3 Pa·cm 3/s |
Sidewall (MQIP484-P120B) |
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Parts |
Housing |
Pins |
Lid |
Insulator |
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Materials |
Kovar |
Kovar |
Alloy42 |
DM-305 |
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Pins Design |
Quad Inline |
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Plating |
Housing and Pins :Ni 1.3-11.43um ,Au≥1.3um Lid:Ni 1.3-11.43um |
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Insulation Resistance |
500V DC resistance between single glass sealed pin and base is ≥1×10^10 Ω |
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Hermeticity |
Leak rate is ≤1×10^-3 Pa·cm 3/s |
QUALITY CONTROL
Over the years we have finely tuned our multi-step process of ensuring every single component passes all quality and functionality tests, tests that begin even before raw materials are on-boarded. At this first stage, each shipment of raw materials undergoes an acceptance sampling method assortment which makes a determination about whether to accept the material. If such a determination is made, the entire shipment is cleaned, a full inspection is performed, minor imperfections are buffed and polished, and stock is then warehoused. The second stage is conducted immediately following the initial assembly and brazing stages. Every single product undergoes an individual visual inspection followed by a preliminary hermeticity test. For hermeticity we utilize a helium leak test that is adjusted to meet the exacting air tightness requirements of our clients. Following the plating stage, each batch undergoes a sampling inspection and a coating bonding degree analysis. Products that make it past this stage are then subjected to full inspection which includes scrutiny of appearance, construction, plating thickness, and a second helium tracer gas hermeticity test. Finally products are put through the full range of Factory Inspection trials. These include pin fatigue tests, a salt spray corrosion resistance test and analysis that relies on climate simulation equipment to test product performance. Once products are approved, they are individually vacuum-packed with a deoxidizing desiccant insert and ensconced in additional protective packaging before being shipped out. These efforts guarantee that every Jitai product delivered to you is of the same high quality as when it left the factory.