Opto-Electronic Packages
Jitai’s optoelectronic product line is divided into two main categories; sealed housings with an optical window or a fibre and TO products (see the TO header page for details). Sealed optoelectronic housings can be built with either glass-to-metal or ceramic-to-metal insulators and have a wide array of applications in fields such as commercial lasers, laser diodes, signal transmission and medical devices. We can accommodate virtually any request for customization in terms of structural needs and material combinations. Additionally, we can recommend solutions from a catalogue of open-tooling products that we manufacture and are commonly used in a wide range of applications.
Structural Options |
Material Combinations |
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Frame |
Base |
Leads |
Insulator |
Eyelet |
Suitable Applications |
|
One Piece Machined |
N/A |
OFHC |
Alloy52/Copper Cored Alloy52 |
Glass/Ceramic |
CRS1010 |
Big-sized packages with output power less than 40W |
N/A |
Alumunium |
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Two-piece Soldered |
CRS |
OFHC |
Alloy52/Copper Cored Alloy52 |
N/A |
Small-sized packages with output power less than 40W |
|
Stainless Steel |
OFHC |
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Kovar |
WCu |
Copper Cored Kovar |
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Kovar |
Kovar |
Kovar |
MDFO1509-W10 |
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Parts
|
Base |
Frame |
Solder Ring |
Solder Frame |
Leads |
Insulator |
Tube |
Ferrule |
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Materials
|
W80Cu20 |
Kovar |
HLAgcu28 | HLAgcu28 |
Kovar |
BH-A/K/Elan #13 |
CRS |
Zirconia Ceramic | ||
Leads Design
|
Protrude from side |
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Plating
|
Housing and Leads :Ni ≥1.9μm,Au≥0.5μm |
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Insulation Resistance
|
100V DC resistance between single glass sealed pin and base is ≥1×10^6 Ω |
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Hermeticity
|
Leak rate is ≤1×10^-3 Pa·cm 3/s |
Applicable Standards
Guiding Standard |
ISO9001/GJB2440/GJB548/MIL883/JEDEC NO.9 |
Design and Reliability |
GJB2440/GJB548/MIL883 |
Gold Plating |
MIL-G-45204 |
Nickel Plating |
QQ-N-290 |
Visual Inspection |
JEDEC NO.9 |
QUALITY CONTROL
Over the years we have finely tuned our multi-step process of ensuring every single component passes all quality and functionality tests, tests that begin even before raw materials are on-boarded. At this first stage, each shipment of raw materials undergoes an acceptance sampling method assortment which makes a determination about whether to accept the material. If such a determination is made, the entire shipment is cleaned, a full inspection is performed, minor imperfections are buffed and polished, and stock is then warehoused. The second stage is conducted immediately following the initial assembly and brazing stages. Every single product undergoes an individual visual inspection followed by a preliminary hermeticity test. For hermeticity we utilize a helium leak test that is adjusted to meet the exacting air tightness requirements of our clients. Following the plating stage, each batch undergoes a sampling inspection and a coating bonding degree analysis. Products that make it past this stage are then subjected to full inspection which includes scrutiny of appearance, construction, plating thickness, and a second helium tracer gas hermeticity test. Finally products are put through the full range of Factory Inspection trials. These include pin fatigue tests, a salt spray corrosion resistance test and analysis that relies on climate simulation equipment to test product performance. Once products are approved, they are individually vacuum-packed with a deoxidizing desiccant insert and ensconced in additional protective packaging before being shipped out. These efforts guarantee that every Jitai product delivered to you is of the same high quality as when it left the factory.